Inline Single-Pass Powder Dispersion
Intense Powder Shearing Action
The Quadro Ytron® ZC is a high-speed inline disperser used for both inline single-pass and recirculating powder dispersion applications. The ZC is uniquely engineered to incorporate and disperse even the most difficult-to-wet powders, thickening agents, and rheology modifiers into a liquid stream in a single pass, in many cases eliminating the need to use additional dispersants or wetting agents.
Dramatic Powder and Batch Time Savings
The Quadro Ytron® ZC is able to achieve a solids dispersion of up to 70% by weight depending on the product, and minimal air entrainment greatly reduces product deaeration time. Since the powder is completely hydrated and free of lumps after a single pass, product yield is maximized and wastage is reduced or eliminated. The high-speed dispersion and hydration performance of the ZC often results in batch time reductions of up to 90%.
Continuous Dispersion System
The Quadro® Continuous Dispersion System (CDS) capitalizes on the advanced dispersion performance of the Quadro Ytron® ZC inline powder disperser, with the unique implementation of the Quadro® Uniform Film Interface (UFI) technology to continuously disperse powders into a controlled liquid stream. The UFI powder disperser technology allows a high degree of control accuracy in continuous mixing applications, with achievable inline concentrations of 50% by weight or higher, depending on the application.
QUADRO YTRON® ZC
Features
- High shear tooling for intense powder shearing action prior to hydration
- Steep-walled hopper for poorly flowing powders
- Minimal air entrainment reduces or eliminates the need for deaeration
- Optional ergonomic powder dump table integration
- Designed to meet 3-A® Sanitary Standards
- A full-flow ball valve maintains the mass flow of powder through the hopper for effective ball-milling techniques
- High speed incorporation rates for dramatic batch time savings
- Product yield is maximized and wastage is reduced or eliminated
- Accurately scalable from pilot to production volumes
- Stainless steel construction well suited to sanitary processing or to wash down duty environments
- Unique maintenance-friendly features such as no-tool disassembly
- Optional Uniform Film Interface (UFI) hopper for continuous powder dispersion, high solids incorporation rates, reduced aeration and controlled metering of powders for consistent concentration
- Superior Product Quality -Results are completely free of lumps and “fish eyes,” and batch-to-batch product consistency is improved.
- Reduced Waste -Product yield is maximized and wastage is reduced or eliminated.
- Time Savings -High-speed dispersion and hydration performance result in batch time reductions of up to 90%.
- Less Air Entrainment -Dramatically reduces product de-aeration time.
- Scalability -Scalable solutions — from pilot to production capacities
- Sanitary Design -Meets 3-A®Sanitary Standards
QUADRO YTRON® ZC
Technical Specifications
- Available in four models: ZC0, ZC1, ZC3, ZC5
- ZC Liquid Capacity: 3 – 400 gpm (11 – 1500 l/min)
- ZC Powder Capacity: 30 – 1000 lbs/min (14 – 453 kg/min)
- CIP cleanability options available for all models
- Power: 3 – 60hp (2 – 45kW)
- CDS Liquid Capacity 2 – 70 gpm (7.5 – 265 l/min)
- CDS Powder Capacity: Up to 50% by weight, depending on product/application
* Capacities are product/process dependent and interrelated to equipment setup.
Typical Applications
Personal Care and Cosmetics
- Hair Care (Conditioning, Coloring, Shampoo, Styling Gel)
- Skin Care (Cream, Lotion, Sunscreen, Shower Gel, Antiperspirant, Deodorant, Shave Cream, Facial Mask)
- Cosmetics (Eye Liner, Eye Shadow, Lipstick, Gloss)
- Dental Care (Mouthwash, Toothpaste, Denture Adhesive)
Food
- Yogurt, Flavored Milk, Ice Cream
- Functional Beverages/Additives
- Sauce, Soup, Salad Dressing
- Jam, Marmalade, Syrup
Pharmaceutical
- Tablet Coating Solutions
- Topical Creams, Ointments, Lotions & Gels
- Oral Suspensions
- Ophthalmic Lubricants
- Dental Treatment Gels/Dental Impression Material
Chemical
- Enhanced Oil Recovery
- Pulp and Paper Polymer Solutions
- Industrial Soaps, Dishwashing Detergents, Household Cleaners
- Fabric Softeners, Laundry Detergents
- Pesticides, Insecticides
- Solvents, Lubricants
- Paint, Coatings, Dry Wall
RELATED PRODUCTS
Quadro® Liquid Mixing Equipment
Related Resources
- Brochure: Ytron® ZC Powder Disperser
- Guide To Improving The Powder Induction Process
- Brochure: Liquid Mixing - R&D Lab Testing Information Package
- What is Powder Dispersion?
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- Pharmaceutical Mixing
- Industrial Food Mixing Equipment
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- Blog: Manufacturing Cosmetic Liquid Foundation